Front - Steering Stem Install.pdf

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INSTALLATION
Page 1 of 5
INSTALLATION
Apply specified grease
to the upper and lower bearings and bearing races.
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170007S2MLF000B170020.html
27/07/2023
INSTALLATION
Page 2 of 5
Install the following:
◾
◾
◾
◾
◾
Lower bearing [1]
Steering stem [2]
Upper bearing [3]
Upper inner race [4]
Upper dust seal [5]
Apply 0.10 – 0.30 g (0.004 – 0.011 oz) of urea based multi-purpose extreme pressure grease NLGI #2 (EXCELITE EP2 manufactured by
KYODO YUSHI CO., LTD. or equivalent) to the steering stem adjusting nut [1] threads.
Tighten the adjusting nut to the initial torque by holding the steering stem.
TOOL:
Locknut wrench 5.8 x 45 [2]
07916-KA50100
TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
Move the steering stem [1] right and left, lock-to-lock, five times to seat the bearings.
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170007S2MLF000B170020.html
27/07/2023
INSTALLATION
Page 3 of 5
Retighten the steering stem adjusting nut [1] to the specified torque using a special tool.
TOOL:
Locknut wrench 5.8 x 45 [2]
07916-KA50100
TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
Recheck that the steering stem moves smoothly without play or binding.
Install a new lock washer [1], aligning its bent tabs with the grooves in the adjustment nut.
Install the lock nut [2] and finger tighten it all the way.
Further tighten the lock nut, within 90°, to align its grooves with the tabs of the lock washer.
!
Do not over tighten the lock nut, this will flatten the
lock washer.
Bend the lock washer tabs [3] up into the grooves in the lock nut.
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170007S2MLF000B170020.html
27/07/2023
INSTALLATION
Page 4 of 5
Install the following:
◾
Bolts [1]
◾
Brake hose clamp [2]
◾
Horn stay [3]
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170007S2MLF000B170020.html
27/07/2023
INSTALLATION
Page 5 of 5
Install the top bridge [1].
Install the washer [2] and steering stem nut [3], but do not tighten it yet.
Temporarily install the forks [4].
Tighten the steering stem nut to the specified torque.
TORQUE: 100 N·m (10.2 kgf·m, 74 lbf·ft)
Turn the steering stem left and right, lock-to-lock several times to make sure the steering stem moves smoothly without play or binding.
Connect the following:
◾
Ignition switch 2P (Brown) connector [1]
◾
Immobilizer receiver 4P (Black) connector [2]
Install the following:
◾
Air cleaner housing
◾
Forks
◾
Handlebar lower holder
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170007S2MLF000B170020.html
27/07/2023

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