Front Fork - Disassembly.pdf

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DISASSEMBLY
Page 1 of 5
DISASSEMBLY
Remove the fork cap [1] with the special tool.
TOOL:
Fork bolt wrench
070MA-MGP0100
Push the outer tube [1] slowly down, and gently seat the dust seal [2] onto the axle holder [3].
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170006S2MLF000B170027.html
27/07/2023
DISASSEMBLY
Page 2 of 5
Remove the stopper ring [1] from the groove in the fork pipe.
Pull up and remove the fork rod assembly [1].
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170006S2MLF000B170027.html
27/07/2023
DISASSEMBLY
Page 3 of 5
Remove the fork spring [1] and spring collar [2].
Pour out the fork fluid by pumping the outer tube [3] several times.
Remove the dust seal [1].
Remove the stopper ring [2].
!
Be careful not to scratch the slide
pipe sliding surface.
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170006S2MLF000B170027.html
27/07/2023
DISASSEMBLY
Page 4 of 5
Pull the slide pipe assembly [1] out until you feel resistance from the slider bushing. Then move it in and out, tapping
the bushing lightly until the outer tube [2] separates from the slide pipe assembly.
The guide bushing will be forced out by the slider bushing.
Carefully remove the slider bushing [1] by prying the slot with a screwdriver until the slider bushing can be pulled off by
hand.
!
Do not damage the slider bushing, especially the
sliding surface. To prevent loss of tension, do not open
the slider bushing more than necessary.
Remove the following:
◾
◾
◾
◾
◾
Guide bushing [2]
Back-up ring [3]
Oil seal [4]
Stopper ring [5]
Dust seal [6]
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170006S2MLF000B170027.html
27/07/2023
DISASSEMBLY
Page 5 of 5
Loosen the lock nut [1] while holding the fork cap [2], then remove the fork cap.
!
Right side:
Remove the O-ring [3] from the fork cap groove.
Remove the stopper seat [4], rod guide case [5], rebound spring [6] and piston ring [7].
Remove the O-ring [8] from the rod guide case.
Loosen the lock nut [1] while holding the fork cap [2], then remove the fork cap.
!
Left side:
Remove the stopper seat [3], rod guide case [4], rebound spring [5].
Remove the push rod [6] from the rod [7].
https://www.ecom.honda-eu.com/gma10/EMM/Contents/rel/sm/KF016394/html/S2MLF000A170006S2MLF000B170027.html
27/07/2023

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