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Introduction
0
2
3
5
6
7
8A
8B
8E
8F
8G
8H
8I
8J
8L
8M
8N
8O
8P
8Q
8R
8T
8W
9
11
13
14
19
21
22
23
24
25
Lubrication & Maintenance
Suspension
Differential & Driveline
Brakes
Clutch
Cooling
Audio/Video
Chime/Buzzer
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Message Systems
Power Systems
Restraints
Speed Control
Vehicle Theft Security
Wipers/Washers
Navigation/Telecommunication
Wiring
Engine
Exhaust System
Frame & Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires/Wheels
Body
Heating & Air Conditioning
Emissions Control
Component and System Index
Service Manual Comment Forms
(Rear of Manual)
KJ
INTRODUCTION
1
INTRODUCTION
TABLE OF CONTENTS
page
FASTENER IDENTIFICATION
DESCRIPTION . . . . . . . . .
FASTENER USAGE
DESCRIPTION
DESCRIPTION
.......
DESCRIPTION
.......
INTERNATIONAL SYMBOLS
DESCRIPTION . . . . . . . . .
METRIC SYSTEM
DESCRIPTION . . . . . . . . .
TORQUE REFERENCES
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE EMISSION CONTROL INFORMATION
(VECI) LABEL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE CERTIFICATION LABEL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
page
.................1
...6
.................4
.................4
.................4
.................4
...8
...8
...9
FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts (Fig. 1).
BOLT MARKINGS AND TORQUES - METRIC
Bolt Markings
Bolt Dia.
6
8
10
12
14
16
N·m
12
25
54
95
155
243
8.8/8.9
Ft. Lbs.
105*
250*
40
70
115
180
N·m
14
32
60
108
175
324
* Inch Lbs.
10.9
Ft. Lbs.
120*
23
45
80
130
210
N·m
16
38
74
135
216
324
12.9
Ft. Lbs.
12
28
55
100
160
240
2
INTRODUCTION
KJ
FASTENER IDENTIFICATION (Continued)
BOLT MARKINGS AND TORQUES - U. S. CUSTOMARY
Bolt Markings
Bolt Dia.
1/4 - 20
1/4 - 28
5/16 - 18
5/16 - 24
3/8 - 16
3/8 - 24
7/16 - 14
7/16 - 20
1/2 - 13
1/2 -20
9/16 - 12
9/16 - 18
5/8 - 11
5/8 - 18
3/4 - 10
3/4 - 16
7/8 - 14
N·m
10
10
22
26
40
47
68
74
101
115
135
155
202
215
230
236
405
Grade 5
Ft. Lbs
95*
95*
200*
240*
30
35
50
55
75
85
105
115
150
160
170
175
300
* Inch Lbs.
N·m
14
17
30
33
55
60
88
95
135
150
182
202
263
284
297
304
540
Grade 8
Ft. Lbs
125*
150*
270*
300*
40
45
65
70
100
110
135
150
195
210
220
225
400
KJ
FASTENER IDENTIFICATION (Continued)
INTRODUCTION
3
Fig. 1 FASTENER STRENGTH
4
INTRODUCTION
KJ
FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: Use of an incorrect fastener may result
in component damage or personal injury.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in (Fig. 2) and the
following International Control and Display Symbols
Chart are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
METRIC SYSTEM
DESCRIPTION
The metric system is based on quantities of one,
ten, one hundred, one thousand and one million.
The following chart (Fig. 3) will assist in convert-
ing metric units to equivalent English and SAE
units, or vise versa.
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoil . Follow the vehicle or Helicoil recommen-
dations for application and repair procedures.
Fig. 2 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
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2
3
4
5
6
7
8
9
10
11
12
High Beam
Fog Lamps
Headlamp, Parking Lamps, Panel Lamps
Turn Warning
Hazard Warning
Windshield Washer
Windshield Wiper
Windshield Wiper and Washer
Windscreen Demisting and Defrosting
Ventilating Fan
Rear Window Defogger
Rear Window Wiper
13
14
15
16
17
18
19
20
21
22
23
24
Rear Window Washer
Fuel
Engine Coolant Temperature
Battery Charging Condition
Engine Oil
Seat Belt
Brake Failure
Parking Brake
Front Hood
Rear hood (Decklid)
Horn
Lighter
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