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Introduction
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8A
8B
8E
8F
8G
8H
8I
8J
8L
8N
8O
8P
8Q
8R
8W
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11
13
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19
21
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Lubrication & Maintenance
Suspension
Differential & Driveline
Brakes
Clutch
Cooling
Audio
Chime/Buzzer
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power System
Restraints
Speed Control
Vehicle Theft Security
Wipers/Washers
Wiring
Engine
Exhaust System
Frame & Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires/Wheels
Body
Heating & Air Conditioning
Emissions Control
Component and System Index
Service Manual Comment Forms
(Rear of Manual)
TJ
INTRODUCTION
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INTRODUCTION
TABLE OF CONTENTS
page
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE EMISSION CONTROL INFORMATION
(VECI) LABEL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
BODY CODE PLATE
DESCRIPTION
BODY CODE PLATE . . . . . . . . . . . . . . . . .
INTERNATIONAL SYMBOLS
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . .
page
FASTENER IDENTIFICATION
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FASTENER USAGE
DESCRIPTION
DESCRIPTION - FASTENER USAGE . . . . . . . . 8
DESCRIPTION - THREADED HOLE REPAIR . . 8
METRIC SYSTEM
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TORQUE REFERENCES
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 10
...1
...1
...2
...3
...4
VEHICLE SAFETY
CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 1) is
attached to every DaimlerChrysler Corporation vehi-
cle. The label certifies that the vehicle conforms to all
applicable Federal Motor Vehicle Safety Standards.
The label also lists:
•
Month and year of vehicle manufacture.
•
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold tire
inflation pressure.
•
Vehicle Identification Number (VIN).
•
Type of vehicle.
•
Type of rear wheels.
•
Bar code.
•
Month, Day and Hour (MDH) of final assembly.
•
Paint and Trim codes.
•
Country of origin.
The label is located on the driver-side door shut-
face.
Fig. 1 VEHICLE SAFETY CERTIFICATION LABEL -
TYPICAL
The Vehicle Identification Number is also
imprinted on the:
•
Vehicle Safety Certification Label.
•
Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the left
A-pillar. The VIN contains 17 characters that provide
data concerning the vehicle. Refer to the VIN decod-
ing chart to determine the identification of a vehicle.
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INTRODUCTION
TJ
VEHICLE IDENTIFICATION NUMBER (Continued)
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION
1
2
3
4
5
6
INTERPRETATION
Country of Origin
Make
Vehicle Type
Gross Vehicle Weight Rating
Vehicle Line
Series
CODE = DESCRIPTION
1 = United States
J = Jeep
4 = MPV
E = 3001-4000 lbs.
F = 4001-5000 lbs.
A = Wrangler 4X4 (LHD)
4 = Wrangler 4X4 (RHD)
2 = SE
3=X
4 = Sport
5 = Sahara
9 = Open Body
P = 2.4L Gasoline
S = 4.0L Gasoline
0 through 9 or X
3=2003
P = Toledo #2
Vehicle Build Sequence
7
8
9
10
11
12 thru 17
Body Style
Engine
Check Digit
Model Year
Assembly Plant
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL
DESCRIPTION
All models have a Vehicle Emission Control Infor-
mation (VECI) Label. DaimlerChrysler permanently
attaches the label in the engine compartment (Fig.
2). It cannot be removed without defacing informa-
tion and destroying the label.
The label contains the vehicle’s emission specifica-
tions and vacuum hose routings. All hoses must be
connected and routed according to the label.
The VECI label contains the following:
•
Engine family and displacement
•
Evaporative family
•
Emission control system schematic
•
Certification application
•
Engine timing specifications (if adjustable)
•
Idle speeds (if adjustable)
•
Spark plug and gap
The label also contains an engine vacuum sche-
matic. These labels are permanently attached and
cannot be removed without defacing information and
destroying label.
Fig. 2 VECI Label Location
1 - VECI LABEL
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INTRODUCTION
3
BODY CODE PLATE
DESCRIPTION
BODY CODE PLATE
A metal body code plate is attached to the floor pan
under the drivers seat (Fig. 3). Disengage the snaps
attaching the carpet to the floor pan to read the
information. There are seven lines of information on
the body code plate. Lines 4, 5, 6, and 7 are not used
to define service information. Information reads from
left to right, starting with line 3 in the center of the
plate to line 1 at the bottom of the plate (Fig. 4).
Fig. 4 Body Code Plate Decoding
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - ROOF
4 - CAR LINE SHELL
5 - ENGINE
6 - TRIM
7 - VIN
8 - MARKET
9 - TRANSMISSION
10 - PAINT PROCEDURE
11 - VEHICLE ORDER NUMBER
•
VKN = Hard Top White
•
VKU = Hard Top Spice
•
VKX = Hard Top Black
DIGITS 16, 17, AND 18
Car Line Shell
•
TJJ = Wrangler (LHD)
•
TJU = Wrangler (RHD)
DIGIT 19
Price Class
•
L = Wrangler (All)
DIGITS 20 AND 21
Body Type
•
77 = Wheel Base (93.4 in.)
Fig. 3 Body Code Plate Location
1
2
3
4
5
6
-
-
-
-
-
-
SNAP
REAR CARPET
BODY CODE PLATE
SNAP
FLOOR PAN
FRONT CARPET
The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two
vehicle code plates are required, the last available
spaces on the first plate will be imprinted with the
letters CTD (for continued).
When a second vehicle code plate is necessary, the
first four spaces on each row will not be used because
of the plate overlap.
BODY CODE PLATE—LINE 2
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open Space
DIGITS 5 THROUGH 8
Primary Paint
(Refer to 23 - BODY/PAINT - SPECIFICATIONS)
for color codes.
DIGIT 9
Open Space
BODY CODE PLATE—LINE 3
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Roof
•
VJN = Soft Top White
•
VJU = Soft Top Spice
•
VJX = Soft Top Black
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INTRODUCTION
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BODY CODE PLATE (Continued)
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21, AND 22
Engine Code
•
ED1 = 2.4L 4 cyl. MPI Gasoline
•
ERH = 4.0L 6 cyl. MPI Gasoline
DIGIT 4
Open Space
DIGIT 5
Market Code
•
B = International
DIGIT 6
Open Space
DIGITS 7 THROUGH 23
Vehicle Identification Number (VIN)
(Refer to VEHICLE DATA/VEHICLE INFORMA-
TION/VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION) for breakdown of VIN code.
BODY CODE PLATE—LINE 1
DIGITS 1, 2, AND 3
Transmission Codes
•
DDD = NV3550 5 - speed Manual
•
DDK = AX15 5 - speed Manual
•
DG6 = 42RLE 4 - speed Automatic
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 5) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 5 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
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2
3
4
5
6
7
8
9
10
11
12
High Beam
Fog Lamps
Headlamp, Parking Lamps, Panel Lamps
Turn Warning
Hazard Warning
Windshield Washer
Windshield Wiper
Windshield Wiper and Washer
Windscreen Demisting and Defrosting
Ventilating Fan
Rear Window Defogger
Rear Window Wiper
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14
15
16
17
18
19
20
21
22
23
24
Rear Window Washer
Fuel
Engine Coolant Temperature
Battery Charging Condition
Engine Oil
Seat Belt
Brake Failure
Parking Brake
Front Hood
Rear hood (Decklid)
Horn
Lighter

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