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Jeep.
Wrangler/YJ
Workshop
M.R.280
B O D Y W O R K
M A R C H , 1986
8980 010 298
U.S.A./Canada Edition
All information and specifications in this manual are based on the latest
data available at the time of publication. American Motors Corpora-
tion and Jeep Corporation reserve the right to discontinue designs or
change specifications without notice or incurring obligation.
Copyright © 1986 American Motors Corporation and Jeep Corporation.
All rights reserved. Litho in U.S.A.
Wrangler is a registered trademark in the U.S.A.
YJ is a registered trademark in Canada
CONTENTS
(There is a more detailed contents page at the beginning of every chapter.)
— G E N E R A L BODY
Specifications
Towing — Breakdown
Recovery
Lifting Methods
Driveline Lubrication
Tools
Products
Metric-Decimal
Conversion Tables
—
DETACHABLE
N-1
N-9
N-11
N-12
N-13
N-16
N-18
Hood
Seat Assemblies
Roll Bar
Seat Belts
Carpet
R
—
SEALING
Sealant Application
Water Leak Diagnosis
And Repair
Water Leak Diagnosis
And Repair
S — WELDED
COMPONENTS
Body And Frame
Components
Frame Specifications
Body Holddown
Specifications
Body Repair
Information
Rear Corner Collision
Repair
P-45
P-47
P-51
P-54
P-55
R-1
R-9
R-10
Front Side
Collision
Rear Body
Repairs
Side Body
Repair
Side Body
Collision
Panel
Repair
Collision
Collision
S-53
S-57
S-62
Panel
Repair
S-67
T — PAINT AND TRIM
Paint And Trim Color
Identification
Color Matching
Sandpaper
Exterior Refinishing
Refinishing Plastic
Components
Refinishing Plastic
Components
Refinishing Materials
Corrosion Protection
Exterior Decals
T-1
T-4
T-8
T-9
T-18
T-23
T-24
T-28
T-31
COMPONENTS
General Description
Windshield
Replacement
Tailgate
Hard Top Enclosure
Instrument Panel And
Components
Fenders
Radiator Grille
Soft Top
Bumpers
P-1
P-4
P-11
P-15
P-23
P-32
P-34
P-37
P-42
S-1
S-4
S-6
S-9
S-41
c
E
E
E
E
RECORDING I.S. NOTES
Ruled boxes for recording pertinent I.S. Notes
and other service information are provided
along the outer edge of each page in the manu-
al. The filing instructions at the end of each I.S.
Note specify the page an I.S. Note is to be re-
corded on. This provides a convenient refer-
ence to service updates and/or revisions affect-
ing the information on the page.
plastic binder. The diagrams provide the loca-
tion of electrical components on the vehicle and
how they are connected and/or wired.
SAFETY NOTES
Cautions and Warnings are used throughout
this manual. They relate to critical operations
involving personal safety or potential compo-
nent damage. Cautions are used whenever
component damage could occur if service pro-
cedures are not followed. Warnings are used
when procedures must be followed explicitly for
personal safety. Use extreme care and adhere
to stated procedures when involved in such
operations.
SPECIAL TOOLS
Special tools needed for the service operations
described in this manual are listed at the begin-
ning of each chapter. The tools are also listed in
the appropriate section of each chapter.
WIRING DIAGRAMS
Wiring diagrams are printed separately and
should be filed in the pocket at the back of the
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