2010-rockshox-technical-manual (1).pdf

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technical manual

part # GEN.0000000002607 Rev B

SRAM LLC WARRANTY

SRAM warrants its products to be free from defects in materials or workmanship for a period of two

years after original purchase. This warranty only applies to the original owner and is not transferable.

Claims under this warranty must be made through the retailer where the bicycle or the SRAM

component was purchased. Original proof of purchase is required.

This warranty statement gives the customer specific legal rights. The customer may also have other

rights which vary from state to state (USA), from province to province (Canada), and from country to

country elsewhere in the world.

To the extent that this warranty statement is inconsistent with the local law, this warranty shall be

deemed modified to be consistent with such law, under such local law, certain disclaimers and

limitations of this warranty statement may apply to the customer. For example, some states in the

United States of America, as well as some governments outside of the United States (including

provinces in Canada) may:

a. Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of

the consumer (e.g. United Kingdom).

b. Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations.

To the extent allowed by local law, except for the obligations specifically set forth in this warranty

statement, in no event shall SRAM or its third-party suppliers be liable for direct, indirect, special,

incidental, or consequential damages.

· This warranty does not apply to products that have been incorrectly installed and/or adjusted

according to the respective SRAM technical installation manual. The SRAM installation manuals can be

found online at www.sram.com, www.rockshox.com or www.avidbike.com.

· This warranty does not apply when the product has been modified.

· This warranty does not apply when the serial number or production code has been deliberately altered,

defaced or removed.

· This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product,

non-compliance with manufacturer’s specifications of usage or any other circumstances in which the

product has been subjected to forces or loads beyond its design.

· This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a

result of normal use, failure to service according to SRAM recommendations and/or riding or installation

in conditions or applications other than recommended.

Wear and tear parts are identified as:

Dust seals/Bushings/Air sealing o-rings/Glide rings/Rubber moving parts/Foam rings/Rear shock

mounting hardware and main seals/Stripped threads and bolts (aluminum,titanium, magnesium or steel)/

Upper tubes (stanchions)/Brake sleeves/Brake pads/Chains/Sprockets/Cassettes/Shifter and brake

cables (inner and outer)/Handlebar grips/Shifter grips/Jockey wheels/Disc brake rotors/Wheel braking

surfaces/Bottom out pads/Bearings/Bearing Races/Pawls/Transmission gears/Tools

· This warranty shall not cover damages caused by the use of parts of different manufacturers.

· This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/

or authorized by SRAM for use with SRAM components.

· This warranty shall not cover damages resulting from commercial (rental) use.

ROCKSHOX SUSPENSION SERVICE

We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic.

Servicing RockShox suspension requires knowledge of suspension components as well as the special

tools and fluids used for service.

Used suspension fluid should be recycled or disposed of in accordance to local and federal regulations.

NEVER pour suspension fluid down a sewage or drainage system or into the ground or a body of water.

This publication includes trademarks and registered trademarks of SRAM Corporation designated by the symbols ™ and ®, respectively.

For exploded diagram and part number information, please refer to the Spare Parts Catalog available on our web site at www.sram.com.

For order information, please contact your local SRAM distributor or dealer.

Information contained in this publication is subject to change at any time without prior notice. For the latest technical information, please visit our website at www.sram.com.

Your product‘s appearance may differ from the pictures/diagrams contained in this catalog.

Product names used in this document may be trademarks or registered trademarks of others.

TABLE OF CONTENTS

FRONT SUSPENSION SERVICE - GETTING STARTED..................................................................................................................................................................5

FRONT SUSPENSION TECHNOLOGY AND OIL VOLUMES (ALL FORKS) ................................................................................................................................................ 6

FRONT SUSPENSION TOOLS NEEDED FOR SERVICE (ALL FORKS) ........................................................................................................................................................ 9

FRONT SUSPENSION TORQUE TIGHTENING VALUES (ALL FORKS) .....................................................................................................................................................11

BUSHING INSPECTION,LOWER LEG REMOVAL,AND SEAL SERVICE ...................................................................................................................................12

LOWER LEG BUSHING INSPECTION ............................................................................................................................................................................................................. 13

LOWER LEG REMOVAL (ALL FORKS) ............................................................................................................................................................................................................ 14

LOWER LEG SEAL SERVICE (ALL FORKS) .................................................................................................................................................................................................... 15

DAMPER SERVICE ..............................................................................................................................................................................................................................18

REBOUND & TURNKEY DAMPER SERVICE

(ARGYLE 302 - DART 2, 3 - DOMAIN 302 - LYRIK R - PIKE 327 - RECON 327, 335, XC, SL - TORA 289, 302, XC, SL) ................................................................... 19

MOTION CONTROL DAMPER SERVICE

(ARGYLE 318, 409- DOMAIN 318 - LYRIK IS - TORA 318 - TOTEM IS) .................................................................................................................................................... 22

MOTION CONTROL/BLACKBOX MOTION CONTROL DAMPER SERVICE

(PIKE 409, 426, 454 - REBA SL, RACE, TEAM - RECON 351, RACE - REVELATION SL, RACE, TEAM - SID RACE, TEAM, WC) .............................................. 25

REMOTE SERVICE

(PUSHLOC - POPLOC ADJUST - POPLOC) ................................................................................................................................................................................................... 29

MISSION CONTROL DAMPER SERVICE

(LYRIK - TOTEM) ................................................................................................................................................................................................................................................. 31

SPRING SERVICE ................................................................................................................................................................................................................................34

COIL SPRING SERVICE

(ARGYLE 302, 318 - DART 1, 2, 2 (WITH TURNKEY), 3 - DOMAIN 302, 318 - TORA 289, 302, 318) .................................................................................................. 35

COIL SPRING SERVICE

(TORA XC, SL, RECON XC, SL, RACE) ............................................................................................................................................................................................................ 36

COIL SPRING SERVICE

(TOTEM - LYRIK) ................................................................................................................................................................................................................................................. 37

COIL U-TURN SPRING SERVICE

(DOMAIN 302, 318 - TORA 289, 302, 318) ...................................................................................................................................................................................................... 38

COIL U-TURN SPRING SERVICE

(LYRIK - PIKE 327, 351, 409, 426, 454 - RECON 327, 335, 351) .................................................................................................................................................................. 39

SOLO AIR SPRING SERVICE

(ARGYLE 409 - TORA XC, SL, 318) ................................................................................................................................................................................................................... 40

SOLO AIR SPRING SERVICE

(RECON 327, 335, 351) ........................................................................................................................................................................................................................................ 43

SOLO AIR SPRING SERVICE

(RECON XC, SL) ................................................................................................................................................................................................................................................... 46

SOLO AIR SPRING SERVICE

(LYRIK IS, R - TOTEM)........................................................................................................................................................................................................................................ 49

DUAL AIR SPRING SERVICE

(PIKE 409, 426, 454 - REBA SL, RACE, TEAM - REVELATION SL, RACE, TEAM - SID RACE, TEAM, WC) ................................................................................... 52

AIR U-TURN SPRING SERVICE

(PIKE 409, 429, 454 - REBA RACE, TEAM - REVELATION SL, RACE, TEAM) ....................................................................................................................................... 55

2-STEP AIR SPRING SERVICE

LOWER LEG INSTALLATION (ALL FORKS) .................................................................................................................................................................................................. 67

LOWER LEG INSTALLATION ............................................................................................................................................................................................................66

BOXXER WORLD CUP ........................................................................................................................................................................................................................69

BOXXER TEAM ....................................................................................................................................................................................................................................90

BOXXER RACE ...................................................................................................................................................................................................................................108

REAR SHOCK SERVICE - GETTING STARTED ............................................................................................................................................................................125

TOOLS NEEDED FOR SERVICE (ALL REAR SHOCKS) .............................................................................................................................................................................. 126

REAR SHOCK SERVICE (BAR) ....................................................................................................................................................................................................................... 127

MOUNTING HARDWARE & BUSHING SERVICE (ARIO - MONARCH - VIVID) .................................................................................................................................. 130

REAR SHOCK SERVICE (MONARCH/ARIO)................................................................................................................................................................................................ 133

REAR SHOCK SERVICE (VIVID)..................................................................................................................................................................................................................... 140

GEN.0000000002607 REV B

At SRAM, we care about YOU. Please, always wear your safety glasses

and protective gloves when servicing your RockShox suspension.

Protect yourself! Wear your safety gear!

SAFETY FIRST!

GEN.0000000002607 REV B

FRONT SUSPENSION

SERVICE - GETTING STARTED

KEY

The RockShox Technical Manual separates front suspension into five main service categories:

1. Lower leg removal

2. Lower leg bushing and seal service

3. Damper service

4. Spring service

5. Lower leg installation

The service of front suspension dampers and springs is further sub-categorized based on the

technology of the damper and spring, rather than by the name of the fork. Therefore, it is imperative

for you determine the technology used in your front suspension. If you are unsure of the technology

used in your front suspension, contact your local RockShox dealer for assistance.

2010-rockshox-technical-manual (1).pdf

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