Honda-CB-500-_S_-93-01-Haynes-Service-Manual-Eng.pdf

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HONDA
CB500 Twin
'93 to '01
HAYNES
SERVICE
&
REPAIR
MANUAL
Haynes Manuals just cannot be beaten"
Motor Cycle News
•
Performance data
•
Model
history
•
Wiring diagrams
•
Tools and workshop tips
IN FULL COLOUR
Honda CB500
Service and Repair Manual
by Phil Mather
Models covered
(3753-256-4AD1)
CB500. 499cc. 1993 to 2001
CB500S. 499cc. 1998 to 2001
FGHU
KLMNO
PQR
•sen
© Haynes Publishing 2004
A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted in
any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage or retrieval system, without permission
in writing from the copyright holder.
Printed in USA
Haynes Publishing
Sparkford. Yeovil, Somerset BA22 7JJ, England
Haynes North America, Inc
861 Lawrence Drive, Newbury Park, California 91320, USA
Editions Haynes
4, Rue de I'Abreuvoir
92415 COURBEVOIE CEDEX, France
Haynes Publishing Nordiska AB
Box 1504. 751 45 UPPSALA, Sweden
ISBN 1 85960 753 5
British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library
Contents
LIVING WITH YOUR HONDA CB
Introduction
The Birth of a Dream
0*4
Acknowledgements
About this manual
Identification numbers
Buying spare parts
Performance data and Bike spec
Safety First!
Page
Page
Page
Page
Page
Page
Page
Page
0»8
0*8
0*9
0*9
0*10
0*12
0*13
Daily (pre-ride) checks
Engine/transmission oil level check
Brake fluid level checks
Tyre checks
Coolant level check
Suspension, steering and final drive checks
Legal and safety checks
Page
Page
Page
Page
Page
0»14
0»15
CM 6
0*16
0»16
MAINTENANCE
Routine maintenance and servicing
Specifications
»2
Recommended lubricants and fluids
Maintenance schedule
Page
1
Page 1»2
Page 1*3
Component locations
Maintenance procedures
Page
Page
1»6
1-4
REPAIRS AND OVERHAUL
Engine, transmission and associated systems
Engine, clutch and transmission
Cooling system
Fuel and exhaust systems
Ignition system
Page
Page
Page
Page
Page
2»1
3*1
4*1
5*1
6»1
Chassis and bodywork components
Frame and suspension
Final drive
Brakes
Wheels
Tyres
Fairing and bodywork
Page
Page
Page
Page
Page
Page
6»15
7»1
7»15
7*21
8*1
9»1
Electrical system
Wiring diagrams
Page
Page
9*23
REF«2
REFERENCE
Tools and Workshop Tips
Security
Lubricants and fluids
Conversion Factors
MOT test checks
Storage
Fault finding
Fault finding equipment
Technical terms explained
Page
Page
Page
Page
Page
Page
Page
Page
REF»20
REF-23
REF»26
REF-27
REF-32
REF«35
REF»45
REF«49
Index
Page
REF»53

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